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FORGING LINE & EXTRUSION HEATING DIVISION

Induction Billet
Heater System

Continuous inline billet heating solution for automotive hot forging presses, upsetters, and brass extrusion machines. Delivers uniform core-to-surface soaking temperature (1250°C) with automated pneumatic push feeding and non-contact optical pyrometer rejection gating.

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1250°C
Target Forging Temp
Ø20–120 mm
Billet Diameter
±10°C
Temp Uniformity
50–350 kW
Power Class
Induction Billet Heater
Forging Line RAJKOT WORKS
Solid-State IGBT Brain 100% FACTORY TESTED
Technical Datasheet

Engineering Parameters & Specifications

Factory verified under ISO 9001:2015 test bay standards at Rajkot works.

Billet Diameter Range Ø20 mm to Ø120 mm (Custom coils for square & round billets)
Throughput Capacity 200 kg/hr to 1500 kg/hr continuous forging throughput
Inverter Power Rating 50 kW to 350 kW IGBT Resonant Generator
Oscillation Frequency 1 kHz to 10 kHz (Tailored for through-heating cross-sections)
Target Soaking Temperature 1150 °C to 1250 °C with optical infrared pyrometer feedback
Pusher Mechanism Pneumatic cylinder or servo-driven mechanical pinch roll feeder
Power Input Supply 415V AC ± 10%, 3-Phase, 50 / 60 Hz
Cooling Water Requirement Closed-Loop Plate Chiller, 15–40 TR @ 3.5 Bar
Temperature Rejection Gate Pneumatic 3-way sorting chute rejects under/over-temperature billets
Manufacturing Origin Rajkot, Gujarat, India • ISO 9001:2015 Certified
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Why Choose New Tech

Solid-State Engineering Advantages

96.8% IGBT Efficiency

Solid-state resonant frequency inverter converts up to 96.8% of incoming grid energy directly into electromagnetic bath heat.

Zero Gas & Clean Shopfloor

100% flameless, zero toxic carbon emissions, and cool ambient cabinet exterior for superior operator workplace health.

Microsecond Interlocks

Ultrafast <5µs crowbar electronic protection guards against short circuit, phase imbalance, high voltage, and low water flow.

ISO 9001:2015 Verified

Every machine undergoes a mandatory 4-hour live load melt test at our Rajkot facility before wooden seaworthy crate packaging.

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Shop-Floor Trial at Rajkot HQ

Test This System with Your Own Material

Bring your scrap, ingots, or custom parts to our Rajkot works test bay. We'll run a live heating or melt batch in front of you with real-time electrical telemetry.

✓ 4-Hour Live Testing ✓ Full Metallurgical Lab Report ✓ Immediate Delivery on Standard Ratings
Book Live Trial Now → WhatsApp Senior Engineer